Spacefile’s SDS Mechanical Assist system offers exceptional strength, durability and unrivaled versatility for an extensive range of applications. An innovative gear reduction and drive system enables easy, ergonomic and simultaneous movement of multiple heavy-loaded carriages for highly efficient and accessible storage. Spacefile’s SDS Mechanical Assist carriages are built to endure the toughest conditions, no matter what the application.
Ergonomic & Accessible
Ergonomic 3-spoke hand-wheels with revolving handles contribute to low-effort accessibility, even when moving heavily-loaded carriages. Multiple gear ratio’s are available to accommodate different weight-loading and carriage lengths to ensure easy, ergonomic and efficient accessibility for any application.
Engineered To Endure, Built To Last
Spacefile’s SDS Mechanical Assist system is an industry leading product, which has been refined through decades of research, engineering, design and testing. Every component has been individually analyzed in precise detail and undergone the most rigorous testing procedures, contributing to virtually maintenance free operation. The SDS Mechanical Assist system comprises of the highest quality components on the market, setting a new industry benchmark for durability, safety and reliability.
Safety Foremost
Unlike conventional systems, anti-tip devices are a standard feature on all Spacefile mobile systems. Additional safety options include safety pin locking handles with visible indicators, mechanically assisted safety sweeps, overhead anti-tip devices and other custom safety devices.
Ergonomic & Accessible
Ergonomic 3-spoke hand-wheels with revolving handles contribute to low-effort accessibility, even when moving heavily-loaded carriages. Multiple gear ratio’s are available to accommodate different weight-loading and carriage lengths to ensure easy, ergonomic and efficient accessibility for any application.
Engineered To Endure, Built To Last
Spacefile’s SDS Mechanical Assist system is an industry leading product, which has been refined through decades of research, engineering, design and testing. Every component has been individually analyzed in precise detail and undergone the most rigorous testing procedures, contributing to virtually maintenance free operation. The SDS Mechanical Assist system comprises of the highest quality components on the market, setting a new industry benchmark for durability, safety and reliability.
Safety Foremost
Unlike conventional systems, anti-tip devices are a standard feature on all Spacefile mobile systems. Additional safety options include safety pin locking handles with visible indicators, mechanically assisted safety sweeps, overhead anti-tip devices and other custom safety devices.
Features and Benefits:
Track and Decking Options
Spacefile SDS systems are available on any of our diverse track and decking options. Our innovative track choices provide a solution for installation on virtually any surface and for every application.
Shelving Options
The Mechanical Assist SDS system is designed to accommodate any of Spacefile’s shelving products as well as integration with third party shelving. SDS Carriages are also available with heavy gauge steel carriage covers for open, large object storage.
Expandable/Reconfigurable/Upgradeable
Spacefile Mechanical Assist carriages flexible design allows for complete modularity. Systems have the ability to be relocated, reconfigured or expanded to adapt to changing storage needs. All carriage components are completely reusable. In addition, Spacefile’s SDS Mechanical Assist system can be fully upgraded to our SDSe Electrical system by converting mechanical components to electrical. Spacefile’s SDS carriages share common tracks and can be installed/relocated onto any of our 5 unique track and decking options without requiring any carriage modifications.
Lockable Configurations
Lockable configurations are available to meet virtually any security criteria. Spacefile's locking systems are compliant HIPAA and PIPPEDA.
Spacefile locking accessories include but are not limited to:
· Waist high plunger locks
· Hub/Handle locks integrated into the 3-spoke hand wheel
· Electrical keypad locks
· Padlocks
· Tambour doors, flip down doors and other accessories.
Spacefile locking accessories include but are not limited to:
· Waist high plunger locks
· Hub/Handle locks integrated into the 3-spoke hand wheel
· Electrical keypad locks
· Padlocks
· Tambour doors, flip down doors and other accessories.
Accessible and Ergonomic
Spacefile Mechanical Assist SDS systems meet Accessibility requirements and are ADA compliant. Spacefile Mechanical Assist SDS systems include ergonomic 3-arm hand wheels with revolving handles for low effort accessibility, even on heavily loaded carriages.
Stationary Bases/Fixed Carriages
Stationary shelving units adjacent to the mobile system are mounted on stationary platforms of the same construction and height as carriages for a complete homogenous system. Stationary bases are attached to the track and completely anti-tip. Included as a standard feature to all SDS systems unless otherwise stated.
Finished Appearance with Durable Powder Coat Finish
Spacefile SDS carriages are fully finished with no visible holes or fasteners. All metal components are finished with powder coat paint, providing a durable hard surface with superior performance qualities. Powder coating provides excellent abrasion, impact, corrosion, stain, and chemical resistance, exceeding stringent scruff, scratch and chip requirements of the American Library Association. Powder coat paint also emits negligible VOCs (volatile organic compounds) for a cleaner, healthier indoor environment. Paint is available in any of our 12 standard colors, our eco-friendly paint option and custom.
Anti-Tip Safety Protection
Anti-tip is a standard feature on all Spacefile systems. All Spacefile carriages, both mobile and stationary, have an integrated and adjustable anti-tipping mechanism. Anti-tip mechanisms are located at every track interval and comply with all seismic requirements.
GREENGUARD Gold Certification
Spacefile’s Mechanical Assist SDS system has achieved GREENGUARD Gold Certification. GREENGUARD Certified products are certified to GREENGUARD Standards for low chemical emissions into indoor air during product usage. For more information, visit ul.com/gg.
Fire Resistant – CAL 133 Compliant
Spacefile Mechanical Assist SDS Carriages meet CALL 133 standards for combustion performance and is suitable for compliance with the Boston Fire Code.
Environmental Considerations
Spacefile is committed to designing and manufacturing long lasting, environmentally friendly products. Carriages are constructed primarily from sheet metal with an average of 40% recycled content. Spacefile products can contribute to LEED accreditation. Please refer to our environmental section for more information
Available Options
Multipe End Panel Options
Spacefile has a diverse selection of end panels that can be integrated onto any of our systems. High pressure wood laminates are available in any of our 23 standard finishes as well as custom. Other options include our unique metal pegboards, dry erase boards, glass, acrylic and custom.
Mechanical Assist Safety Sweeps
Spacefile Mechanical Assist SDS systems are capable of being equipped with foot level safety sweeps along the base on both sides of mobile carriages. Safety sweeps provide protection for people or obstacles located in a mobile aisle by automatically stopping carriage movement when engaged. A pressure sensitive hinged panel extends the full length of the carriage and automatically seizes carriage movement upon contact with obstacles. Safety sweeps automatically reset by reversing the direction of the carriage and removing the obstacle for simple and efficient operation.
Fully-Synchronized Drive System
Spacefile Mechanical Assist SDS carriages are available with a fully-synchronized drive system to transmit power to both sides of the carriage, direct driving all carriage wheels. Fully-synchronized drive systems contribute to enhanced system stability and performance.
Anti-Bacterial Powder Coat
Anti-microbial powder coat option is available to protect against the growth and migration of micro-organisms including bacteria and fungi. Anti-microbial powder coat is ideal for hospitals, food service and packaging areas, pharmaceutical labs, childcare facilities and anywhere else requiring highly sterile surfaces. Sterilcoat AM Antimicrobial powder coat is formulated to significantly reduce microbial activity and provide protection over an extended period of time and frequent washings. Anti-microbial power coat is available in our full range of powder paint colors as well as custom.
Custom Engineered Carriages and Galvanized Steel Carriages
Custom engineered carriages are available for unique applications requiring specific criteria. Rustproof galvanized steel carriages and components are available for wet/damp environments.
Custom Dimensions
Spacefile manufactures our entire product line, allowing us to customize products to suit practically any application with virtually no maximum width or length. Custom product dimensions are available for carriages, shelving and accessories.
Flexible Wheel/Rail Positioning
Spacefile is capable of customizing carriage wheel/rail positioning to optimally distribute weight. We are able to supply customized system for unique applications including raised floors where exact rail positioning and weight distribution is essential.
Technical Advantage:
Welded Steel Carriages
Spacefile SDS Carriages are constructed from heavy gauge steel and welded together to provide maximum strength, rigidity and durability. SDS carriages are capable of withstanding immense loading well over 1000 lbs per linear foot. Our unique welded frame construction provides the highest degree of structural integrity and durability compared to any other design. The welding process joins material at the atomic level for the strongest possible connection, ensuring the maximum rigidity with absolutely no play or looseness over the entire assembly.
Solid Steel Full-Length Drive Shafts
Spacefile utilizes a common straight line solid steel drive shaft that runs along the entire length of the carriage. Solid steel construction delivers a significantly higher torque limit and product life-span than traditional hollow shafts. Drive shafts direct drive all wheels on one side of the carriage simultaneously to prevent carriage whipping, binding and wheel/rail wear.
5” Forged and Precision Machined Solid Steel Wheels
Spacefile SDS Mechanical Assist Systems utilize 5” forged and precision machined solid steel wheels that deliver maximum load capacity, impact strength and abrasion resistance. The unique manufacturing process achieves superior metallurgic and mechanical properties and offers the highest degree of structural integrity when compared to any other metalworking process. Tapered edges of the wheel mesh perfectly with our hexagonal track to achieve maximum tracking ability and evenly dispersed loading, maintaining precise carriage alignment and preventing derailment.
Adjustable Gear Ratio
Spacefile’s Mechanical Assist SDS system is designed to accommodate four sets of interchangeable sprockets to accommodate different weight loads and carriage lengths. Adjustable gear ratio ensures easy, efficient, low effort accessibility for any application. Spacefile carriages are designed with a front mounted gear box for simple adjustment.
Precision Self-Aligning, Permanently Sealed and Lubricated Ball-Bearings
Spacefile’s Mechanical Assist SDS systems utilize precision self-aligning ball-bearings to ensure perfect shaft alignment. Two bearings are provided per wheel to allow for increased load capacity. Bearings are fabricated with the inner ring and ball assembly contained within an outer ring that has a spherical raceway. This construction allows the bearing to tolerate angular misalignment to ensure a perfect fit and shaft alignment. Bearings are permanently sealed and lubricated to ensure smooth long-lasting operation.
11 Gauge Steel Single Piece Inverted U-Channel Wheel Housing
Spacefile’s uniquely engineered wheel housings are constructed from a welded, single piece 11 gauge steel inverted U-channel. This design delivers an incredibly strong framework for the wheels, axles and bearings, resulting in maximum carriage strength, rigidity and durability.
Tubular Couplings
Spacefile’s solid steel drive shafts are connected through positive D-shaped interlocking shaft ends secured with tubular couplings, ensuring that there is absolutely no play or looseness over the entire length of the assembly. This unique connection evenly disperses torque over a large surface area with low stress concentrations, resulting in increased product longevity.
Self-Adjusting Chain Tensioner
Spacefile’s SDS Mechanical Assist Systems are equipped with a floating chain tensioning device to ensure proper chain tension resulting in smooth system operation. The integrated chain tensioner is self-adjusting, requiring no user intervention.
Shelving Support
Spacefile carriages are engineered to provide maximum stability for shelving and cabinets. Welded heavy gauge steel cross members are located at the appropriate positions to provide maximum stability. Shelving and cabinets are recessed into the carriages to provide a strong foundation that will prevent units from shifting or losing alignment.
